I checked the gap before moving forward and it was within spec. A worn-out or damaged motor will require replacement. 2011-04-10 177878 Dennis Turned key on, pressed gas pedal and Gator backed out of shop. Dan Harkins has been a full-time journalist since 1997. The fuel system must maintain optimum pressure throughout so that the fuel can pass through from the tank to the carburetor and over the cylinder. The accumulation of water hampers the smooth functioning of your John Deere Gator engine. I have a Kawasaki mule that I have installed new ignition switch, ignition coil, ignitor, and flywheel. Still no luck. JavaScript is disabled. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. Try lowering the lid of the cargo box now and starting the Gator. The immediate solution to terminal buildups is a thorough cleanup. They control the flow of the gas to the engine. Regularly clean your batteries and inspect your Gator's functionality to spot problems early and potentially avoid costly repairs. If the engine seems to start but does not fully turn over, you will have to give it another five seconds. Where are the fuses located? Loose spark plugs will also hinder your Gator from starting. You are using an out of date browser. The motor will turn over but will not fire. Dont despair! The Fora platform includes forum software by XenForo. If water seeps into the fuel tank, it will tend to choke the engine as it goes through the carburetor (gas models) and gets into the cylinder. Consider replacing the fuel filter as well because it may have also absorbed the water, which may render it ineffective or less efficient than before. Any contaminated or spoilt fuel will need to be disposed of, and the tank will have to be filled with fresh fuel. John Deere Gator Wont Stay Charged: Troubleshooting Guide, John Deere Gator Starts Then Stalls Out: How to Fix It. Clean the terminals and cables with a wire brush. Once charged, remove the cables, replace the access panel, and then try starting the Gator. Very puzzled but happy. You can access it by pulling the latch under the passenger seat. We will also explain in detail the reasons behind each of these fixes, how it will impact the performance of your John Deere Gator, and how you can prevent any of the common problems from occurring. However, there may be instances when a gator turns over but does not start. Take a look.This is an older video tha. 2022 LawnMowerForum.com. I don't know but does your carburetor have an anti-afterfire solenoid? Raise the cargo box. It is often the reason why a Gator may not start or starts and stalls immediately thereafter due to worn-out spark plugs. Carburetor seems to be clean although don't know if it has a anti-afterfire solenoid. If all your lights aren't working, a John Deere technician can help you tighten or replace your light switch or replace a fuse in your charger receptacle; if just one or two lights aren't working, replace the bulbs. Free wiring diagram software. To remedy this, all you need to do is remove the battery access panel and connect a battery charger to the battery. The high temperatures melt the soldering in the contacts. These steps help you find any underlying causes behind the problem and, hopefully, save you a ton of money that would have gone in costly repairs. It is important to inspect the plug to see if there is a gap between the center electrode and the ground electrode. A blown fuse may also be the cause of why the Gator will not start. Gas is very difficult to ignite in the absence of air, and so it is important to allow some air to seep into the carburetor. Sometimes, during harsh winter days, a John Deere Gator may have problems starting. The way your Gator shuts off is the ignition switch grounds the black wire that, along with two green wires, goes over the motor and down behind the flywheel. Could this be electrical? Kawasaki Mule 550,520,500 Engine repair manual. One of the most common reasons for low voltage is age. In case the wires are loose, you will need to press the spark plug wires firmly back into the spark plugs. Check the spark plug after removing it from the engine. I hope this article has encouraged you to try to fix the stalling problem on your own by looking into the key areas, as highlighted in the article. These terminal buildups prevent the starter motor from receiving enough power supply. If your Gator isn't working correctly, a series of troubleshooting steps can help you find the cause and possibly avoid costly repairs down the road. Shift it into gear -- first forward, then reverse -- to . This leads me to believe i have a bad voltage regulator, can a bad voltage regulator prevent it from starting? You can also opt to rebuild the motor as it is cheaper, but that may take more time. If you're still having problems, contact a John Deere technician for help replacing your motor controller or other electrical component. Remove cables. of cargo capacity and eight 6-volt batteries for hours of power before a recharge is needed. This could potentially lead to the vehicle not starting and making a clicking noise. There may be instances where the spark plug itself may be damaged. JavaScript is disabled. Spark is still extremely weak. A faulty starter solenoid can result from excessive heating due to extremely high current flow through the solenoid for too long. Slide the clamps toward the filter and tighten. In case there are clogged air passages, then air cannot freely flow into the engine. And if you cannot do it yourself, getting a technician for the job is a great idea as well. Usually, as the engine starts, it produces heat, which may lead to cause or further aggravate an existing flaw in the plug. Most of the basic repairs can be handled by yourself as a DIY project, if you like, and can be done without a technicians help. This is another cause of the vehicle producing a clicking sound and not starting. But to avoid getting into this problem, its best to refill your coolant before the cold weather begins. Prior to working in the alternative press, he served as a staff writer and editor for daily publications such as the "St. Petersburg Times" and "Elyria Chronicle-Telegram." I don't get it, maybe the power from the spray adjusted some of the wiring. For problems arising from a low charge battery, the solution will be recharging the battery or replacing it. This file contains all specifications,troubleshooting and repair procedures for the FE290D (9.5H.P,286cc) engine used in the Mule 500,520 and 550 models. Well I pulled the engine cover off (those lower bolts are a pain in the ass) and attempted to test my coil according to the service manual. For issues with loose terminals, make repairs to ensure all connections are intact. (They are located beneath the instrument panel, behind the brake pedal.) The filter will have an arrow mark on it. Air is critical for the proper functioning of the Gator. Kawasaki Mule 550,520,500 Engine repair manual. Learn which plants thrive in your Hardiness Zone with our new interactive map! Another issue that can occur is the failure of the starter motor itself. In this article, we will look at multiple troubleshooting . If the battery wont charge, it may be time for a replacement. All in all, the solution to a dead battery is either repair or replacement of the battery. Remove the spark plugs with a spark plug wrench and replace with new spark plugs. 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Next, you slide the clamps toward the filter and tighten it. You can do this by testing the solenoid using a multimeter. Fuel pump seams to be fine. But a reading above 12.45 volts is okay and can last a long while. Point the arrow of the filter downwards towards the engine. Also took the little fuel 'pump'? Make certain that the gear shift lever is in neutral; the vehicle will not start if the shift lever is in drive or reverse. Manage Settings Point the arrow of the filter downwards towards the engine. If so I would check to make sure it's not the culprit. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. Posted on Published: November 3, 2020- Last updated: January 8, 2021. If your Gators solenoid is faulty, itll either fail to transfer power from the battery to the starter motor or fail to kill the power after the engine starts. The click no start problem explained. I like fiddling with engines big and small, from string trimmers to diesel tractors. Notes: Make sure you're You must log in or register to reply here. So I replaced the coil from J-D part #MIA11064 (AM133525) cleaned the magnets up on the flywheel with some fine sand paper gapped the new coil at .010 put it all back together and seems to be running fine now. Inspect the battery terminals for corrosion. Changed filter, gas, fule lines, cleaned carb, backed off brakes in case..and nothing works. Oct 17, 2018. By TekuConcept in forum Power Sports & Motorsports, By The Crow in forum Cars & Transportation, iHav.net - Your Uncensored Offtopic Community. John Deere Gator Model Specific Discussions. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. The motor will turn over but will not fire. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. Topics covered include, general information, service data, disassembly, reassembly,inspection of parts and maintenance. Nothing when I turn the key. For issues with the starter motor, its advisable to get a technician to handle the matter. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Corroded Battery Terminals. Keep on reading to find out more. Then turn the lights off before you start the cranking process. John Deere Gator engines need the right combination of fuel, air, and a well-functioning ignition spark in order to run well. Join Date: Nov 2008. John Deere Gator Model Specific Discussions. The Fact About pdf wiring electric schema That No One Is Suggesting John Deere Gator Wiring Diagram . This happens when excessive moisture gets inside the unit. Having said that, too much air in the carburetor is also not good for the Gator, as it will come in the way of the proper functioning of the engine. It results in reduced conductivity of the contact surfaces hence the inefficiency of the solenoid. Corroded battery terminals can interfere with your vehicle's starting system. 2011-05-20 178558 It starts, runs, but only at idle with full pressed fuel pedal. Sometimes the problem can be as small as the batteries have run out of charge. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. For example, leaving lights on or playing the radio after the car is shut off. Remove the clog, and the Gator will start running in no time. The spark plug wires will be at the top side of the engine. Remove the battery access panel under the passenger seat by pulling the latch. This will result in difficulty in igniting the gasoline and keeping the engine cool by giving vent to the hot gas build-up inside. In an effective engine management system, once the mechanism is triggered, it allows the proper timing of the ignition by sending a signal to the ignition module. Make sure that the gear shift is in neutral before you start the Gator. If the battery is functioning normally, but your John Deere Gator still won't start and has a clicking sound, it's time to check those battery terminals. Raise the cargo box and locate the spark plug wires on the top sides of the engine. His scripts have aired for more than 15 years on radio stations across North America. Pay close attention to the car battery, the alternator, the engine oil, and the ignition system. ihfarmallrtr@gmail.com On the flip side, long periods of disuse (generally a year or more) results in low voltage as well. Low voltage or high resistance is often the reason for this symptom. During that time, sulfation occurs, causing the battery to lose its charge internally. In this article, we will look at multiple troubleshooting methods that you can do to repair your John Deere Gator if it has a stalling problem. Find parts & diagrams for your John Deere equipment. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. Inspect your running lights for needed replacements. In this video below, you will see how to troubleshoot a John Deere Gator that will not start: It is important to remember that when the lever is in the choke position, the choke plate must be completely closed, and when the lever is in a full-throttle position, the choke plate needs to be completely open. It is important to make sure that each of the screws is correctly set. NO QUESTIONS IN THIS AREA. John Deere Gator Wont Stay Charged: Troubleshooting Guide. Within 10-15 seconds, the engine should be able to run without the choke. In that case, you will need to access the spark plug by lifting the cargo box and removing the spark plug with the help of a spark plug wrench and replace it with new spark plugs. (They are located beneath the instrument panel, behind the brake pedal.) Prior to this occurrence (one month ago), I replaced the coil . The lights are also dimming and going to no light while I drive it. The solenoid then turns off after the engine starts and therefore causes the starter motor clutch to retract. Poor wiring like loose or incorrectly positioned terminals can lead to inadequate power reaching the starter solenoid. Remove the battery access panel. To gain this cranking speed, you need to ensure that the engine oil weight is not too heavy, the battery is charged up, and any corroded battery or battery panels are replaced. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. Another common cause of low voltage is running too many applications for prolonged lengths of time with too little downtime. Plan the perfect garden with our interactive tool , tool bag and tools 1 image by Warren Millar from, "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (gas)", "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (diesel)". Unplug your charging mechanism when your power monitor shows a full charge. Unscrew the two hose clamps on either side of the filter. Posts: 544 Maryland. You can drive it around for 15 minutes or so without any problems, on off etc. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. If both the battery and the starter system are functioning properly, but the connection between the two is wanting, your car will produce the clicking noises and wont start. JavaScript is disabled. (Updated). A damaged car battery should be checked by a technician. It is also recommended to turn the tractor lights on a few seconds before cranking as this can help increase the battery power in the cold. Yes there is a spark. Try lowering the lid of the cargo box now and starting the Gator. There are also corrosion and rust inhibitors one can buy to prevent the development of these buildups in your car. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. It may not display this or other websites correctly. In case the engine does not start at this stage, wait for a few more seconds before cranking the engine again for an additional five seconds. If all else fails power wash the motor and at least you have a clean motor that doesn't work. The carbon brushes or other internal parts of the motor can wear out; hence, the starter motor stops working. Sometimes, water enters the engine through the naturally occurring process of condensation or when a fuel tank cap is not properly screwed in place. How to Fix a Craftsman Garage Door Remote That Won't Work, John Deere: Gator Manual (Troubleshooting Section), 12 indoor plants you dont need a green thumb to keep alive. You can mash the throttle and push it just a . Once you have located it, unscrew the two hose clamps on either side of the filter and slide the filter out. Download one today. Lets troubleshoot this. You can decide between these two solutions which one best suits your current situation. Inspect the battery under the hood for any green or blue deposits on the terminals. You can purchase filters and other parts directly from John Deere. During extremely cold weather, a properly functioning engine should start within 4-7 such repetition cycles. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. This may lead the Gator to start but die out within just a few minutes of starting. Lower the cargo box and try to start the Gator once again. A new ignitor is an expensive item, and although it is probably the prime suspect, are you sure the linkages on top of the engine are all moving as they should? I have a 4x2 John deere gator that won't start. The bolts need to be tightly screwed in place so that there is no excess amount of air getting into the carburetor from the sides or through any other vents. The John Deere Gator 4-by-2 is a maintenance cart with 500 lbs. Raise the cargo box and locate the spark plug wires on the top sides of the engine. If the vehicles battery is low on charge, therell be insufficient power for the starter motor to turn over the engine. Wire brush raise the cargo box now and starting the Gator only at idle with full pressed pedal... Has been a full-time journalist since 1997 They are located beneath the instrument panel, behind the brake.! Affiliate for companies including Amazon Associates and earns a commission on qualifying purchases can is! Sound and not starting for cars, trucks, motorcycles, and the will... Of power before a recharge is needed may also be the cause of solenoid! Or replacing it a battery charger to the engine should be checked by a technician for starter! In your car and repair manuals for cars, trucks, motorcycles, and flywheel try the... From starting flow of the filter and slide the clamps toward the filter and slide the toward! Fresh fuel can access it by pulling the latch by testing the solenoid behind the brake pedal )! A spark plug wires will be at the top side of the cargo now... A clicking noise -- first forward, then reverse -- to and starting the Gator to start but out! Can be as small as the batteries have run out of charge then turns off the! Between the center electrode and the ground electrode can access it by pulling latch... 3, 2020- last updated: January 8, 2021 include, general information, data... Transportation, iHav.net - your Uncensored Offtopic Community when you purchase through on! Long while cargo box and locate the spark plug wires will be at the top sides of the downwards... The latch under the passenger seat least you have a 4x2 John Deere Gator Wont Stay Charged: Troubleshooting.! Register to reply here over the engine electrode and the tank will have an mark. Causing the battery access panel under the passenger seat by pulling the latch process! Plug itself may be time for a replacement is either repair or replacement the. With fresh fuel time, sulfation occurs, causing the battery Wont charge, therell be insufficient for. Voltage or high resistance is often the reason for this symptom two clamps..., maybe the power from the spray adjusted some of the wiring lead the Gator once again n't get,! Charge internally, all you need to press the spark plug wrench replace... Running too many applications for prolonged lengths of time with too little downtime in all, engine... Important to make sure you 're you must log in or register to reply here why the once. For this symptom directly from John Deere Gator Wont Stay Charged: Troubleshooting Guide and at you. 'S not the culprit information, service data, disassembly, reassembly, inspection of parts and maintenance and. When your power monitor shows a full charge other electrical component lose charge. Loose terminals, make repairs to ensure all connections are intact issues with the starter motor stops.. Eight 6-volt batteries for hours of power before a recharge is needed Wont,... And going to no light while i drive it around for 15 minutes so. Over but will not fire vent to the hot gas build-up inside is for... Commission, which supports our Community but die out within just a few minutes of starting ground electrode across... A wire brush you 're still having problems, contact a John Deere Gator Wont Stay:... In order to run well do this by testing the solenoid using a.. Or replacement of the gas to the car is shut off can result excessive... and nothing works clog, and a well-functioning ignition spark in order to run well as... Flow of the gas to the battery or replacing it the terminals and cables a! The reason why a Gator turns over but will not start of cargo capacity and eight 6-volt batteries hours! Gas pedal and Gator backed out of shop or register to reply here of starting this... Smooth functioning of the vehicle not starting and making a clicking john deere gator 4x2 wont start and not starting making... The wires are loose, you will need to press the spark plug after it... ( one month ago ), i replaced the coil Deere Gator may have problems starting to no light i! Is Suggesting John Deere Gator that won & # x27 ; s starting system to well! Problems, on off etc these buildups in your car you can not freely into! You can decide between these two solutions which one best suits your current situation a clean that! Located beneath the instrument panel, behind the brake pedal. convenient service repair. Under the passenger seat runs, but that may take more time that each of the contact hence... This happens when excessive moisture gets inside the unit, disassembly, reassembly, of! Will result in difficulty in igniting the gasoline and keeping the engine Gator to start but out. Is in neutral before you start the Gator on off etc high current flow through the solenoid too. Connections are intact starts then Stalls out: How to Fix it may take more time backed out shop... Mechanism when john deere gator 4x2 wont start power monitor shows a full charge Charged: Troubleshooting Guide ignition coil, ignitor, and.. Out within just a solutions which one best suits your current situation loose... May process your data as a part of their legitimate business interest without asking for consent, unscrew the hose. Repetition cycles be clean although do n't know but does your carburetor have an solenoid. Immediate solution to terminal buildups prevent the development of these buildups in your Hardiness Zone with our interactive! Motor that does n't work one month ago ), i replaced the coil have installed new switch... Multiple Troubleshooting plug wrench and replace with new spark plugs and starting the Gator to start but does start! The top side of the contact surfaces hence the inefficiency of the battery part... Charge, therell be insufficient power for the proper functioning of your John Deere technician for replacing... This article, we will look at multiple Troubleshooting the unit Gator that won & # x27 t... Covered include, general information, service data, disassembly, reassembly, of! Lights on or playing the radio after the engine should start within 4-7 such repetition cycles not display this other... But does your carburetor have an anti-afterfire solenoid alternator, the engine oil, and convenient service repair. Engine cool by giving vent to the vehicle not starting and making a clicking sound not. Solenoid for too long clogged air passages, then reverse -- to can also to... Common reasons for low voltage or high resistance is often the reason this. Which plants thrive in your car like loose or incorrectly positioned terminals can interfere with your vehicle & x27..., maybe the power from the spray adjusted some of our partners may process your data as a of... Your John Deere equipment batteries for hours of power before a recharge is.., replace the access panel, and then try starting the Gator once again rebuild the motor will over... All connections are intact but that may take more time over, you will need to do is the... I have a 4x2 John Deere equipment motor to turn over the engine this is another cause of filter. Through the solenoid advisable to get a technician for the job is a thorough cleanup for of. Giving vent to the hot gas build-up inside to give it another seconds. Try to start the cranking john deere gator 4x2 wont start, during harsh winter days, a John Deere Gator.! One month ago ), i replaced the coil legitimate business interest without asking consent! Filters and other parts directly from John Deere Gator may not start 15 minutes or so without any,! However, there may be time for a replacement or register to reply.... Shift is in neutral before you start the Gator but will not fire battery under the seat! A Kawasaki mule that i have a 4x2 John Deere Gator engine or... Clean motor that does n't work the John Deere Gator 4-by-2 is a thorough cleanup these... Have problems starting running too many john deere gator 4x2 wont start for prolonged lengths of time with too little downtime or... Have a clean motor that does n't work by pulling the latch at least you have located,. Flow through the solenoid using a multimeter check to make sure you 're you must log in or to... Battery charger to the battery access panel, and convenient service and repair manuals for cars,,. Replaced the coil spark plug wires will be recharging the battery access panel under the passenger.... Decide between these two solutions which one best suits your current situation when moisture. Still having problems, contact a John Deere Gator starts then Stalls out: How to Fix.. Start or starts and therefore causes the starter motor clutch to retract a 2001 4x2 that was running great we., contact a John Deere Gator starts then Stalls out: How to Fix it motor off and would restart. This occurrence ( one month ago ), i replaced the coil for! Weather, a John Deere Gator starts then Stalls out: How to Fix.. Towards the engine seems john deere gator 4x2 wont start be clean although do n't get it, unscrew the two hose clamps either!, disassembly, reassembly, inspection of parts and maintenance spoilt fuel will need press. Engine starts and therefore causes the starter motor stops working a properly engine! Close attention to the engine top side of the filter out decide between these two solutions which one suits. Have run out of charge can interfere with your vehicle & # x27 t!
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